The bottle lamp

More recycled / upcycled gear that we are making.   The latest is a lamp to be given to Mother-in Law for a birthday present.  We had already given her a Jameson tumbler for her er uh....medicine a couple of x-masses ago.  This lamp should compliment her collection.    I have wanted to try making bottle lamps for a while after getting the idea from a co-worker (Thanks Tony).    The trick is using a diamond bit designed specifically for glass to drill a hole at the bottom of the bottle.   I purchased a set of diamond bits on Amazon.com, and so far they are working well.   I used the Neiko Heavy Duty 5-Piece Diamond Dust Hole Saw with pretty good initial success.

Process: (Wear protective eyeware;  I wore a face shield).

1.  Fill bottle with water.  This helps prevent any chip-outs when the bit nears coming through to the inside of the bottle.

2.  Drill slow and steady at point on bottom of bottle where cord will enter.  I did this in the kitchen sink with a very small trickle of water flowing onto the cutting point of the glass. 

*  The first bottle I tried I broke because I applied far to much pressure on the bit.  But by letting the drill bit do the work, my next two bottles were successful.

3.  String wire /cord though the drilled hole to the top/neck of the bottle.

4.  Drill hole through bottle lid or cork.  I used regular multipurpose drill bits for this part.    Ultimately the hole diameter was 3/8", but to keep the cork/lid from being destroyed I used a series of progressively larger bits and worked up to the 3/8".  This was large enough for the lamp "pipe" to fit through the lid.

5.  Wiring and tightening the socket to (or through) the lid is fairly self-explanatory and intuitive.  

6.  I filled the hole at the bottom with a dab of silicone to hold the cord in place.  This is probably not necessary and the hole is smooth (no sharp edges), but it adds a little extra professional feel to the lamp.

I made two lamps.  The first lamp was made with a Westinghouse lamp kit purchased from Home Depot.  The second lamp I used the "guts" from a lamp Mackenson has broke some time ago.  Both with equally good results.  

Now to find some decent lampshades, and I think they will look pretty nice.